Honeywell Automobile Parts V4055F User Manual

V4055F,G Fluid Power Actuator  
with Manual Control  
PRODUCT DATA  
FEATURES  
Fast opening time of 13 seconds at 120 V, 60 Hz.  
Maximum closing time, is 1 second, which meets approval  
body requirements.  
Unit available with FM approved proof of closure switch.  
Red “OPEN” indicator attached to the actuator piston will  
show if the valve is even slightly open; yellow “SHUT”  
indicator on the valve stem will show only when the gas  
valve is fully closed.  
Ambient temperature rating of -40°F to +150°F (-40°C to  
+66°C).  
Valve and actuator may be mounted in any position.  
Optional, field-adjustable, spdt auxiliary switch, rated at  
112 hp (0.37 kW), may be added in the field.  
Standard enclosure meets NEMA 1 (IP30) general  
purpose requirements.  
Red light indicates when valve is ready to open.  
Rocker switch allows manual operation of valve.  
Valve closes on power loss.  
APPLICATION  
The V4055F and G fluid power gas valve actuators are for use  
with the V5055 valve for gas safety shutoff applications to  
control the gas supply of commercial and industrial burners.  
NOTICE: Per Industry standards, the actuator is required a  
conduit seal or a cable type that is sealed be installed in a  
device that can result in a flammable liquid flow through a  
conduit or cable to an electrical ignition source in the event of  
a seal leakage or diaphragm failure.  
Contents  
Application ........................................................................  
Specifications ...................................................................  
Operation ..........................................................................  
Ordering Information ........................................................  
Installation ........................................................................  
Wiring ...............................................................................  
Checkout and Service ......................................................  
1
2
2
2
3
5
5
65-0029-02  
 
V4055F,G FLUID POWER ACTUATOR WITH MANUAL CONTROL  
Fig. 1. Approximate mounting dimensions of V4055 actuators and V5055 valves, in inches. (mm).  
2
6-3/4 (172)  
3-23/32 (95)  
5 (127)  
27/32 (22)  
KNOCKOUT  
FOR1/2 INCH  
CONDUIT (4)  
1
2
3
ALLOW 4 INCHES (102 MM) CLEARANCE FOR ACTUATOR  
REMOVAL.  
ADD 1/8 INCH (3 MM) TO DIMENSION FOR MODELS WITH  
NEMA 4 ENCLOSURE.  
1-9/32  
(33)  
ADD 1/4 INCH (6 MM) TO DIMENSION FOR A MODELS WITH  
NEMA 4 ENCLOSURE.  
1
3
A
3/4 (19) BOLT  
HOLES [8] ON  
3-3/4 (95)  
C
RADIUS  
B
E
9-3/16  
(233)  
1/2 INCH NPT UPSTREAM  
TAP AND PLUG (OPTIONAL  
ON DOMESTIC MODELS)  
OCTAGON  
F
D
1/8 OR 1/4 INCH NPT  
DOWNSTREAM TAP  
AND PLUG (OPTIONAL  
ON DOMESTIC MODELS)  
1/4 INCH NPT UPSTREAM  
TAP AND PLUG (1/4 BSP ON  
INTERNATIONAL MODELS)  
D
VALVE  
SIZE  
INCH  
3/4  
1
DIM C  
DIM D  
DIM E  
IN. MM  
DIM F  
OCTAGON  
DIM A  
DIM B  
IN.  
MM  
IN.  
MM  
IN.  
MM  
IN.  
MM  
IN.  
MM  
IN.  
MM  
4-13/16  
4-13/16  
4-13/16  
4-13/16  
7-19/32  
7-19/32  
7-19/32  
13-1/8  
13-1/8  
333.5  
333.5  
333.5  
333.5  
336.5  
349.0  
349.0  
2-3/4  
2-3/4  
2-3/4  
2-3/4  
2-7/8  
3-3/8  
3-3/8  
70.0  
70.0  
70.0  
70.0  
73.0  
85.5  
85.5  
8-3/16  
8-3/16  
8-3/16  
8-3/16  
8-5/16  
208.0 5-3/4 146.0 2-1/4 57.0  
208.0 5-3/4 146.0 2-1/4 57.0  
208.0 5-3/4 146.0 2-1/4 57.0  
208.0 5-3/4 146.0 2-1/4 57.0  
211.1 8-3/8 212.5 2-3/4 70.0  
2-13/16  
2-13/16  
2-13/16  
2-13/16  
3-1/2  
71.0  
71.0  
122.0  
122.0  
122.0  
122.0  
192.5  
192.5  
192.5  
1-1/4 13-1/8  
1-1/2 13-1/8  
71.0  
71.0  
2 13-1/4  
2-1/2 13-3/4  
89.0  
8-13/16 224.0 9-1/4 235.0 2-3/4 70.0  
8-13/16 224.0 9-1/4 235.0 2-3/4 70.0  
4-1/2  
114.5  
114.5  
3
4
13-3/4  
4-1/2  
16-3/16 411.0 5-13/16 128.0 11-7/32 285.0 12-1/2 317.5 4-5/8 117.0  
M23960A  
3. Installer must be a trained, experienced, flame safeguard  
control technician.  
After installation is complete, check out product operation as  
provided in these instructions.  
INSTALLATION  
When installing this product...  
NOTICE: Per Industry standards, the actuator is required a  
conduit seal or a cable type that is sealed be installed in a  
device that can result in a flammable liquid flow through a  
conduit or cable to an electrical ignition source in the event of a  
seal leakage or diaphragm failure.  
1. Read these instructions carefully. Failure to follow them  
could damage the product or cause a hazardous  
condition.  
2. Check the ratings given in the instructions and on the  
product to make sure the product is suitable for your  
application.  
4.  
3
65-0029-02  
 
V4055F,G FLUID POWER ACTUATOR WITH MANUAL CONTROL  
CAUTION  
Electrical Shock and Equipment Damage Hazard.  
Can cause serious injury or death.  
1. Disconnect power supply before making wiring  
connections to prevent electrical shock and  
equipment damage.  
2. All wiring must comply with all applicable electrical  
codes, ordinances and regulations. All wiring must  
be NEC Class 1.  
3. Voltage and frequency of the power supply  
connected to this control must agree with those  
marked on the device.  
4. Maximum total connected load to both switches (if  
used) must not exceed 1800 VA.  
WARNING  
Can cause explosion, serious injury or death.  
1. Turn off gas supply before starting installation.  
2. Disconnect power supply for valve actuator before  
beginning installation.  
Explosion Hazard.  
133568  
AUXILIARY  
SWITCH  
133569  
VALVE-  
CLOSED  
INDICATION  
SWITCH  
3. Install the valve so the arrow on the valve body  
points in the gas flow direction.  
Install Valve  
The actuator is mounted directly on the valve bonnet after the  
valve is installed in the gas supply line. Refer to the instruction  
sheet packed with the gas valve for details of installation. When  
installing the valve, ensure that:  
EACH SWITCH SECURED  
BY TWO SCREWS FROM  
UNDERSIDE OF BASE  
ADJUSTING SCREW  
FOR AUXILIARY SWITCH  
IF ONLY ONE SWITCH IS  
USED, INSTALL BARRIER  
IN OPEN POSITION  
M23961A  
1. Sufficient clearance.is left for installation and service of  
the actuator.  
2. Ambient temperatures at the valve location will remain  
within -40°F to +150°F (-40°C to +66°C).  
Fig. 2. V4055 actuator with cover removed.  
NOTE: A V5055A, B or D valve can also be fitted with a bon-  
net assembly with 2 seals to provide a valve seal  
overtravel interlock.  
Install Accessory Switches (If Needed)  
A SPDT switch may be installed to operate an auxiliary load up  
to 1/2 hp (0.37 kW). The switch may be adjusted to operate at  
any point in the valve stroke.  
The SPDT valve-closed indication switch is installed to make or  
break a circuit when the valve is in the closed position. The  
switch is not adjustable.  
A valve-closed indication switch may also be installed on any  
V4055 actuator to provide a valve seal overtravel interlock  
(valve-closed indication) when used with a V5055C or E valve  
(with double seal).  
NOTE: Mark the actuator or valve to indicate any changes  
made.  
To install the switches, proceed as follows:  
1. Remove the actuator faceplate (2 screws).  
2. Remove the silver-colored barrier to expose the actuator  
stem.  
3. Insert the auxiliary switch in the position indicated in Fig.  
2. Fasten with 2 screws through the actuator base.  
4. Insert the valve-closed indication switch in the position  
shown in Fig. 2. The valve-closed indication switch  
mounts against the side of the actuator housing. The  
mounting holes are spaced to mount the switch only in  
the correct position. Fasten with 2 screws through the  
actuator base.  
5. If only 1 switch is used, install the narrow barrier included  
with the switch in the unused space.  
6. Mount the actuator before making wiring connections  
and adjustments to the switch.  
65-0029-02  
4
 
V4055F,G FLUID POWER ACTUATOR WITH MANUAL CONTROL  
Mount Actuator On Valve  
Check the final position of the valve body to be sure that the  
actuator will be in the proper position when mounted on the  
valve.  
L1  
HOT  
1
1
2
L2  
If two smaller size valves are mounted very close together, as  
in an Industrial Risk Insurers (formerly F.I.A.) type valve train, it  
may be necessary to mount the actuator “off center” to provide  
adequate clearance.  
PROOF-OF-CLOSURE  
SWITCH  
Slip the bottom collar of the actuator over the valve bonnet  
assembly. Rotate the actuator to the desired position and use a  
5/32 inch Allen wrench to tighten the two setscrews securely  
(50 to 60 Ib.-in. [5.7 to 6.8 N.m]).  
AUXILIARY  
SWITCH  
C
C
NC  
NO  
NC  
NO  
WIRING  
Disconnect power supply before making wiring connections to  
prevent electrical shock and equipment damage. Wiring must  
comply with all applicable electrical codes, ordinances, and  
regulations. Wiring to the actuator must be NEC Class 1.  
2
2
3
3
Connect the power supply to terminals 1 and 2 on the V4055  
terminal strip. Refer to Fig. 3 for auxiliary switch connections.  
For typical system hookups, refer to instructions packed with  
device used to control valve.  
1
2
3
POWER SUPPLY. PROVIDE OVERLOAD PROTECTION AND  
DISCONNECT MEANS AS REQUIRED.  
SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN  
VALVE IS SHUT (DE-ENERGIZED).  
When all wiring connections are complete, replace the actuator  
faceplate.  
SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN  
VALVE IS SHUT (DE-ENERGIZED).  
M7334B  
NOTICE: Per Industry Standards, the actuator is required a  
conduit seal or a cable type that is sealed be installed in a  
device that can result in a flammable liquid flow through a  
conduit or cable to an electrical ignition source in the event of a  
seal leakage or diaphragm failure.  
Fig. 3. External connections to the V4055 actuator.  
Adjust The Auxiliary Switch (If Used)  
The auxiliary switch is adjustable throughout the stroke of the  
actuator. With the switch installed in the actuator, turn the  
adjusting screw (Fig. 2) clockwise  
operate earlier in the stroke or counterclockwise  
cause the switch to operate later in the stroke.  
to cause the switch to  
to  
NOTE: The valve-closed indication switch is not adjustable.  
CHECKOUT AND SERVICE  
CAUTION  
Only a trained, experienced, flame safeguard control  
service technician should check out and service this  
control.  
Checkout  
After the installation is complete, cycle the valve several times  
with the manual fuel shutoff cock closed before testing the  
system in actual operation.  
Service  
The actuator is not field repairable, except for replacing the  
auxiliary switch, valve-closed indication switch, and READY TO  
OPEN light. See INSTALLATION section for procedure. Do not  
disassemble the valve actuator.  
If the actuator should fail to operate properly, replace it.  
5
65-0029-02  
 
V4055F,G FLUID POWER ACTUATOR WITH MANUAL CONTROL  
1. Turn off the gas supply at the manual shutoff valve  
located upstream from the valve(s) being serviced.  
2. Shut off all electrical power to the valve actuator(s).  
3. Mark and disconnect the wires from the actuator termi-  
nals. Remove conduit and disengage the damper linkage  
assembly (if applicable.  
the bonnet assembly is seated. Tighten the  
remaining bolts. Torque the bolts as  
follows:  
Valve Size  
Torque  
55 in.-lb.  
75 in.-lb.  
3/4 in. (19 mm) to 1-1/2 in. (38 mm)  
2 in. (51 mm) to 4 in. (102 mm)  
4. Loosen the two set screws from the valve to lift off the  
actuator.  
5. If the actuator is to be replaced and it did not leak  
hydraulic fluid, skip to Step 11.  
11. Remount the actuator on the bonnet assembly. Tighten  
the two set screws (50-60 inch pounds.  
NOTE: It is good practice to inspect the inside of the  
valve whenever the actuator is replaced. To do  
so, remove the bonnet assembly, inspect the  
valve and bonnet. If all is well, proceed to Step  
7.  
12. Replace the damper crank arm assembly.  
13. Re-attach the wires removed from the actuator terminals  
and turn on the electrical power.  
14. With the gas still off, cycle the actuator to check for  
proper mechanical operation.  
6. If the actuator leaked hydraulic fluid onto the valve (the  
fluid is red), it must be cleaned off from the valve and  
bonnet assembly.  
CAUTION  
Be sure to perform a bonnet seal and seat leak check  
after installation.  
a. Wipe off the outer valve body.  
b. Remove the valve bonnet bolts and lift off the bonnet.  
Be sure to read and follow all instructions that come  
with the actuators, valves, seal and bonnet kits.  
NOTE: V5055/V5097C and E Valves have additional  
internal springs that will push the bonnet up as  
the bolts are loosened.  
Table 3. Replacement Bonnets for  
V5055/V5097 Gas Valves.  
c. Inspect the inside of the valve.  
Replacement  
Bonnet**  
Valve Size (in  
inches.)  
Valve  
V5097A  
IMPORTANT  
If fluid is present on the inside surfaces of the valve  
body or bonnet surfaces, the bonnet assembly or  
entire valve must be replaced. See Table 3 below for  
the bonnet assembly part number.  
133398AA  
133417AA  
V5055A  
3/4, 1, 1-1/4, 1-1/2  
2, 2-1/2, 3  
Not Available (On-Off)  
4
133398BA  
133417BA  
V5055B  
V5097B  
3/4, 1, 1-1/4, 1-1/2  
2, 2-1/2, 3  
d. If the inside surfaces are clear of hydraulic fluid,  
clean the bonnet assembly and be sure to remove all  
hydraulic fluid from the inside and outside of the  
actuator mounting curb. This is the “cup-like” area  
around the valve stem. Avoid using a cleaning solu-  
tion as it may damage the rubber seals used in the  
valve.  
Not Available (Characterized Guide)  
4
133398CA  
133417CA  
136911CA  
V5055C  
V5097C  
3/4, 1, 1-1/4, 1-1/2  
2, 2-1/2, 3  
(Proof of Closure)  
4
7. If the valve bonnet assembly is in good condition and is  
not replaced, replace the bonnet seal. Do not reuse the  
old bonnet seal. See Table 4 below for the seal number.  
8. Coat seals with grease provided and position in valve  
body/bonnet assembly.  
9. Carefully seat the bonnet assembly on the valve body.  
Be sure the seals are in their proper position. On those  
valves with a spring below the disc, be sure the spring is  
centered in the indentation on the inside of the valve  
body.  
Not Available V5055D  
Not Available  
V5097D  
V5097E  
3/4, 1, 1-1/4, 1-1/2  
2, 2-1/2, 3  
136308BA  
V5055E  
3/4, 1, 1-1/4, 1-1/2  
2, 2-1/2, 3  
Not Available  
**Each replacement assembly contains the bonnet assembly,  
two rubber seals, and a tube of grease. It must be used only on  
the type of valve indicated above.  
10. After positioning the bonnet assembly, replace the  
screws removed earlier.  
Table 4. Gas Valve Replacement Seals.  
Replacement Seal  
NOTE: When replacing the bonnet assembly on the 4-  
inch valve, draw it evenly into the valve body.  
Finger-tighten the eight bolts. Draw the bonnet  
assembly into the valve by tightening, in order,  
bolts 1, 5, 7 and 3 (two turns each). Repeat until  
Assy #  
Valve Size (in inches.)  
133393A  
3/4, 1, 1-1/4, 1-1/2  
133392A  
137253A  
2, 2-1/2, 3  
4
65-0029-02  
6
 
V4055F,G FLUID POWER ACTUATOR WITH MANUAL CONTROL  
7
65-0029-02  
 
V4055F,G FLUID POWER ACTUATOR WITH MANUAL CONTROL  
Automation and Control Solutions  
Honeywell International Inc.  
1985 Douglas Drive North  
® U.S. Registered Trademark  
© 2012 Honeywell International Inc.  
65-0029-02 JPG Rev. 11-12  
Printed in United States  
Golden Valley, MN 55422  
customer.honeywell.com  
 

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